Annexure-I

GURU NANAK DEV THERMAL PLANT,BATHINDA

Guru Nanak Dev Thermal Plant is situated in Bathinda (Punjab) on Bathinda-Malout Road. The foundation stone of this prestigious Thermal Plant, comprising of four units of 110 MW each was laid on 19th November, 1969, the quincentenary year of the birth of the great Guru Nanak Dev Ji from whom it gets its present name.

The historic town of Bathinda was selected for this first and prestigious thermal power project of the state due to its good railway connections for fast transportation of coal, availability of canal water and proximity of load center. This project was completed in two phases at a total cost of about Rs 115 crore. The first unit was commissioned in September, 1974 and the others were subsequently commissioned in September, 1975, March, 1978 and last one in January, 1979. The commissioning of these units not only helped bridge the gap between supply and demand in Punjab but also solved the chronic problem of low voltage prevailing in the Malwa region. It is matter of pride that this plant is working successfully since its commissioning.

This plant has won many National Awards like Meritorious Productivity Awards from Govt. of India. GNDTP, Bathinda has also been accredited with ISO: 9001:2008.

Each unit of GNDTP, Bathinda, when operated at full capacity is capable of generating 26.4 lac units of electricity a day. The coal consumption is about 1700 to 1800 MT per unit depending upon the quality of coal. The total daily coal requirement is about 7000 M.T. (about two rakes of 58 wagons each) when all the four units are in operation. The coal supplies are being received from Jharkhand which is more than 1500 KMs from this Power Station. Fly ash generated is being used by M/s Ambuja Cement factory and other different industries.

As these units have completed more than their designed life span of 25 years, the Renovation & Modernisation is being done in the phased manner with the following objectives:

  • To restore original rated capacity of the units. (Uprating of capacity from 110MW to 120 MW for units 3 & 4)
  • To improve plant availability/load factor.
  • To extend the life of the units by 15 to 20 years.
  • To enhance operational efficiency and safety
  • To remove ash pollution and to meet up environmental standards of Pollution Control Board
  • Energy Conservation

“R&M of Units-1&2 has already been completed and these units are running at nearly full capacity of 110MW. First Synchronization on oil after R&M of unit-3 has been carried out on 18-07-2012. Coal firing was done on 05-08-2012 and unit is under stabilization (trial). C.O.D.(Commercial Operational Declaration) of this unit is expected by end of December,2012. Unit-4 is under R&M since 05-11-2011.

 

1)

Location

Bathinda (Punjab)

2)

Main Features

Highest Generation achievement in 2007-08 (3008MU)
Highest PLF in March 1987 (88.14%)
Lowest Ever yearly aux. consumption 2002-03 (9.32% without T&E Losses)
Lowest DM Water make up in 2004-05 (2.02%)
Lowest Oil Consumption in 2002-03 (1.35ml/Kwh)

3)

No. of Power House

ONE

4)

No. of Unit

FOUR

5)

Total generating capacity

4 x 110 MW = 440 MW

6)

Source of water supply

Canal water

7)

Fuel Used

Primary Fuel: Bituminous coal with calorific value 3500-4500 kcal/kg
Secondary Fuel: Fuel oil/L.D.O./HPS/FO with calorific value of 9,000 to 10,000 K.Cal / liter.

8)

Turbine

Three casing type impulse turbines 110 MW capacity with 3000 rpm, 29 stages with exhaust pressure 0.08 kg/sq. cm

9)

Generator

BHEL make three phase synchronous type  110 MW,11000 V with H2 cooling and DC/Static exciter ( 2 units with Static Exciter & 2 units with separate DC exciter)

10)

Commissioning

U-1 = 22.9.74   U-2 = 19.9.75
U-3 = 29.3.78   U-4 = 31.1.79
Date of commissioning after R&M :
U-1 = 15.04.2007 U-1 = 19.01.2006

11)

Cost of Project

Original Cost: Rs. 115 Crores
R&M Cost for U#1 & U#2= Rs. 229 Crore
R&M Cost for U#3 & U#4= Rs. 465 Crore

PERFORMANCE HIGHLIGHTS

Sr

Parameter

2009-10

2010-11

2011-12

Remarks

1

a)Generation (MUs)
b)Back down Loss (MUs)
c)Deemed Gen (MUs)

2723.35
14.45
2737.80

1775.21
152.79
1928.00

1883.01
183.94
2066.95

Unit-3 & 4 are under R&M since 14.01.2010 & 05.11.2011 respectively.

2

a)PLF (%)
b)PLF(deemed) (%)

70.66
71.03

46.06  (61.41*)
50.02  (66.69*)

48.72 (75.00**)
53.48 (82.33**)

 

3

Availability Factor (%)

83.94

58.58 (78.11*)

59.93 (92.29**)

 

4

Coal Consumption

2027343 MT
0.74 kg/Kwh

1321119 MT
0.74 kg/Kwh

1388942 MT
0.74 kg/Kwh

 

5

Fuel Oil Consumption

6770 KL
2.49 ml/Kwh

6634 KL
3.74 ml/Kwh

3344 KL
1.78 ml/Kwh

 

6

Aux. Consumption

11.36 %
(including T&E losses)

11.78 %
(including T&E losses)

11.16%
(including T&E losses)

 

7.

Tr.  & Excitation losses

0.53 %

0.69 %

0.75%

 

8

Heat Rate

3035.88 K.Cal/kwh

2963.62K.Cal/kwh

2914.47K.Cal/kwh

 

9

Cost of generation

243.67
Paisa/unit

307.53
paisa/unit

319.08
Paisa/unit

 

10

D.M. Water make-up

2.30 %

2. 75 %

2.36 %

 

* On the basis of 3 units as Unit-3 remained under R&M for whole year.
** On the basis of availability of Units as Unit-3 remained under R&M for whole year and Unit-4 is under R&M since 05.11.2011.

ACHIEVEMENTS AT GNDTP, BATHINDA DURING 2011-12

  • NO BOILER LEAKAGE ON UNIT#2 DURING 2011-12.
  • RECORD PLF OF UNIT #2 DURING A MONTH: 101.14 % (FEB, 2012).
  • RECORD GENERATION OF UNIT #2 DURING A MONTH: 80.84 MUs (MAR, 2012).
  • NO OIL CONSUMPTION ON UNIT#2 DURING NOV, 2011 & FEB, 2012.
  • NO OIL CONSUMPTION ON STAGE-I DURING NOV, 2011.
  • RECORD CONTINUOUS RUNNING OF UNIT #2 (POST R&M): 60.46 DAYS (22.10.11 TO 22.12.11).
  • RECORD CONTINUOUS RUNNING OF STAGE-I (U#1 & #2) (POST R&M): 53.76 DAYS (29.10.11 TO 22.12.11).

 

Important Telephone Numbers at GNDTP,Bathinda

Sr

Designation

Phone

Mobile

1.

Chief Engineer/Thermal
Fax-0164-2271922
e-mail: ce-gndtp@pspcl.in

0164-2271363

96461-17502

2.

Dy. CE/F&E

0164-2270152

96461-17503

3.

Dy. CE /Head Quarters

0164-2271025

96461-17504

4.

Dy. CE /Mech.Mtc.Circle-I

0164-2271980

96461-17505

5.

Dy. CE /Mech.Mtc.Circle-II

0164-2270211

96461-22980

6.

Dy. CE /Operation

0164-2271418

96461-17506

7.

S.E./Electrical Mtc.

0164-2270356

96461-17507

8.

S.E./C&I

0164-2270253

96461-22981

9.

Dy. CE /Civil Mtc

0164-2270024

96461-17508

10.

Accounts & Finance Manager

0164-2270160

96461-17509

11.

Procurement Cell

0164-2270355

96461-15150

12.

Control Room Stage-I

0164-2271030

 

13.

Control Room Stage-II

0164-2270133

 

14.

Chief Labour Welfare Officer

0164-2271298

 

15.

Public Relation Officer

0164-2271298

96461-19064

16.

Fire Station

0164-2270296

96461-15183



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